真空成型泡殼與 Tray 盤產品總覽Thermoformed Blisters & Trays Overview
真空成型泡殼名稱繁多(如塑膠盒、Tray盤、脆盤、托盤、泡殼、內襯、真空成型盒、吸塑),依使用場景可分為「工廠周轉類」與「賣場零售包裝」兩大類: Thermoformed plastic packaging (trays, blisters, clamshells, inserts, Vacuum Forming, Thermoforming) is categorized into two main applications: Industrial Transport & In-Plant Trays and Retail Display Packaging.
一、 工廠廠內與廠際周轉類 (工業與電子類)1. In-Plant & Inter-Factory Transport Trays (Industrial & Electronics)
此類產品主要用於保護精密零件在製程與運輸過程中不撞傷,或配合自動化設備進行作業: Designed to protect delicate parts from damage during transport and seamlessly interface with automated assembly lines:
抗靜電/導電 Tray 盤Anti-Static (ESD) / Conductive Trays
選用 ESD 抗靜電或導電級材料(PS, ABS, PET),精準控制表面電阻,防止靜電放電損害靜電敏感電子元件 (ESD-sensitive devices)。使用時通常會旋轉 180 度交叉堆疊。 Made from anti-static or conductive PS, ABS, or PET materials. Controls surface resistivity to protect ESD-sensitive components. Features 180-degree stackable design.
自動化 Tray 盤Automated Line Trays
高精度尺寸控制,專為配合客戶廠內的自動化機械手臂與組裝設備設計,具備同向堆疊定位功能,可配合感測器及視覺定位。 High-precision tray designed for accurate robotic positioning, sensor detection, and machine vision alignment.
精密零件保護蓋Protective Covers for Precision Parts
用於烤漆、電鍍、陽極或精密加工後的零件表面防塵、防刮與防撞保護。 Provides dustproof, scratch-resistant, and impact protection for painted, plated, or anodized parts.
插式泡殼 / 對翻盒Slot-in Blisters / Turnover Trays
插式設計適用於薄片狀產品(如玻璃或 PCB 板);對翻盒則專為製程中與相對應治具快速翻轉轉移產品而設計。 Slot-in designs for thin substrate glass or PCBs; turnover trays for quick flipping and transferring of workpieces.
二、 賣場零售展示包裝類2. Retail Display Packaging
此類包裝注重產品保護與賣相,常具備吊掛孔(蝴蝶洞/圓洞)以供賣場展示: Enhances shelf presentation while ensuring security, featuring hang holes (sombrero / round punch) for displays:
| 包裝類型Packaging Type | 結構與封口方式Structure & Sealing Method | 典型應用與特色Typical Applications & Features |
|---|---|---|
| 對折盒 / 三折盒 / 雙面盒Clamshell / Tri-fold Packaging | 可摺疊,使用卡扣、釘書機或高週波封口,上方打吊掛孔。Foldable, button-latched, stapled, or high-frequency sealed with hang holes. | 五金工具、消費性產品賣場吊掛展示。Hardware, tools, and consumer products hanging display. |
| 熱封類 / 雙泡殼 / 蚌殼Heat-Seal / Double Blister | 塑膠與塑膠或塑膠與紙卡透過熱封機/高週波機相互黏合,需工具剪開。Plastic-to-plastic or plastic-to-card sealing via heat press or high-frequency. | 高防盜性需求商品、高質感零售產品。Anti-theft required goods, premium retail products. |
| 插卡泡殼 / 折邊泡殼Slide Card Blister / Folded-edge Blister | 將泡殼 2 至 4 邊折彎 180 度,塞入印刷紙卡後以膠帶或釘書機固定。2 to 4 edges folded 180 degrees to slide in printed backing cards. | 可輕鬆更換紙卡資訊,適合各式消費品包裝。Easy to switch card info; cost-effective consumer packaging. |
| 浪板 / 展示盒 / 底蓋盒Base & Lid Box / Display Inserts | 放入盒內或使用底蓋完整包覆。Inserts fitted inside outer boxes or covered by lid/base sets. | 展示架展示、高檔精緻禮品盒。Store displays, high-end gift box inserts. |
| 植絨泡殼Flocked Blister Tray | 泡殼表面植上一層絨布,質感典雅高級。Velvet-coated plastic surface providing an elegant texture. | 珠寶首飾、昂貴禮品與高階儀器內襯。Jewelry, luxury gift boxes, precision instrument linings. |
| 手工折盒 (刀模折盒)Clear Plastic Folding Box | 不經真空成型,直接以板材經刀模裁切、壓線折彎、超音波熔接或膠合。Die-cut and creased sheet folding, ultrasonic or glued assembly. | 透明外包裝盒、方形透明塑膠盒。Transparent gift boxes, square plastic folding boxes. |