高效能真空成型包裝與精密模具開發解決方案 High-Performance Thermoforming Packaging & Precision Mold Solutions
漢益塑膠擁有 38 台高效能真空成型機與百萬級潔淨室,全方位整合圖面設計、CNC 模具開發與自動化 Tray 盤客製生產,提供高精度、高品質的塑膠包裝解決方案。 Equipped with 38 thermoforming machines and a Class 1,000,000 cleanroom, Han Yih integrates CAD design, CNC mold development, and custom automated tray production to deliver high-precision plastic packaging solutions.
核心競爭優勢Core Advantages
38 台真空成型機38 Thermoforming Machines
擁有強大的產能規模與快速反應能力,能穩定承接大規模訂單並確保準時交貨。 High production scale and rapid response capability to consistently handle large-volume orders and ensure on-time delivery.
百萬級潔淨室Class 1,000,000 Cleanroom
建置高規格潔淨室進行環境監控,專為醫療器材與高精密光電包裝提供零污染生產。 Controlled environment specifically designed for medical devices and high-precision optoelectronic packaging to ensure contaminant-free production.
獨立模具部門In-House Tooling Department
內部整合 CAD 圖面設計、CNC 切削、拋光與噴砂工藝,大幅縮短模具開發與試模週期。自主加工真空成型模、高週波模、瞬熱/ 植熱熱封模及治具。 Integrating CAD design, CNC machining, polishing, and sandblasting. In-house fabrication of thermoforming molds, high-frequency molds, heat-sealing molds, and fixtures to shorten development lead times.
核心產品範疇Core Product Line
工業周轉與自動化 Tray 盤Industrial Transport & Automation Trays
專為高科技電子、光電及自動化設備設計,包含抗靜電(ESD)Tray、導電盤、交叉/同向堆疊工作盤與防塵保護蓋。 Engineered for high-tech electronics, optoelectronics, and automated lines, including Anti-Static (ESD) trays, conductive trays, stackable working trays, and protective covers.
賣場展示與消費性包裝Retail Display & Consumer Packaging
對折盒、三折盒、雙泡殼、熱封/插卡泡殼、植絨盒與手工盒,兼具產品保護與優秀賣相,完美提升賣場展示效果。 Clamshells, tri-fold blisters, heat-seal blisters, slide card blisters, flocked trays, and clear plastic boxes to enhance product presentation and protection.
模具及治具開發Mold & Fixture Tooling
鋁合金、代木、電木、EVA、泡棉等材料加工。 Precision machining of aluminum alloy, tooling board, bakelite, EVA, and foam materials.
關於漢益塑膠實業About Han Yih Plastics
漢益塑膠實業股份有限公司創立於 1984 年,深耕真空成型與塑膠加工領域逾四十載。自成立以來,我們始終秉持「專業與誠信」的經營理念,持續提升產品品質與服務實力,深受海內外市場與指標客戶的長期信賴。公司全面導入 ISO 9001 品質管理制度,建立完善的品質控管流程,確保持續穩健成長與高效能的產能表現。 Founded in 1984, Han Yih Plastics Co., Ltd. has specialized in thermoforming and plastic processing for over 40 years. Upholding the principles of "Professionalism and Integrity," we continuously enhance our quality standards and manufacturing capabilities. Certified with ISO 9001:2015, we enforce strict quality control to guarantee exceptional performance and reliable delivery for global clients.
品質與環境認證Quality & Certification
ISO 9001:2015 國際品質管理認證ISO 9001:2015 Quality Management System Certification
漢益全廠通過 ISO 9001:2015 品質管理系統驗證,從原物料進料檢驗、真空成型加工、後製程沖切到最終成品檢驗,皆落實嚴格的品質監控。 Han Yih is fully certified under ISO 9001:2015. Strict quality inspection is executed at every stage, from incoming raw material verification and thermoforming to die-cutting and final package delivery.
公司發展沿革Company History Timeline
創立嘉元有限公司,資本額新台幣 50 萬元。Established Jiayuan Co., Ltd. with a capital of NT$ 500,000. .
更名為漢益塑膠有限公司,增資至 500 萬元,A 棟新廠落成。Renamed to Han Yih Plastics Co., Ltd., increased capital to 5 Million NTD, and completed Building A plant.
進入手工具市場,陸續爭取到台灣工具界五大廠訂單,成為業界主要供應商之一。Entered the hand tool packaging market and became a key supplier to Taiwan's top hand tool manufacturers.
跨足高科技電子產業包裝領域。Expanded business into high-tech electronic component packaging.
B 棟(二層)廠房擴建完成,大幅提升產能。Completed Building B expansion to significantly boost production capacity.
C 棟(三層)廠房擴建完成。Completed 3-story Building C expansion.
增資至 2000 萬元,新建倉庫並引進全新設備。Capital increased to 20 Million NTD; built a new warehouse and upgraded machinery.
D 棟擴建完成,設立百萬級潔淨室進行環境監控管理,確保頂級生產品質;同年更名為「漢益塑膠實業股份有限公司」。Completed Building D expansion and built a Class 1,000,000 cleanroom for high-precision manufacturing.
成立專業模具部門,專注於鋁合金、電木、EVA泡棉等材料加工,提供高品質真空成型模、高週波模、熱封模具與治具之設計製造。Established a specialized tooling department focusing on the processing of materials such as aluminum alloy, Bakelite, and EVA foam, providing high-quality design and manufacturing for vacuum forming molds, high-frequency dies, heat sealing molds, and fixtures.
引進高性能進口成型機,全面提升生產效率與產品品質,提供客戶更完善的升級服務。Imported high-performance thermoforming machines to elevate overall production efficiency and quality.
真空成型泡殼與 Tray 盤產品總覽Thermoformed Blisters & Trays Overview
真空成型泡殼名稱繁多(如塑膠盒、Tray盤、脆盤、泡殼、內襯、真空成型盒),依使用場景可分為「工廠廠內周轉」與「賣場零售包裝」兩大類: Thermoformed plastic packaging (trays, blisters, clamshells, inserts) is categorized into two main applications: Industrial Transport & In-Plant Trays and Retail Display Packaging.
一、 工廠廠內與廠際周轉類 (工業與電子類)1. In-Plant & Inter-Factory Transport Trays (Industrial & Electronics)
此類產品主要用於保護精密零件在製程與運輸過程中不撞傷,或配合自動化設備進行作業: Designed to protect delicate parts from damage during transport and seamlessly interface with automated assembly lines:
抗靜電/導電 Tray 盤Anti-Static (ESD) / Conductive Trays
選用 ESD 抗靜電或導電級材料(PS, ABS, PET),精準控制表面電阻,防止靜電放電損害靜電敏感電子元件 (ESD-sensitive devices)。使用時通常會旋轉 180 度交叉堆疊。 Made from anti-static or conductive PS, ABS, or PET materials. Controls surface resistivity to protect ESD-sensitive components. Features 180-degree stackable design.
自動化 Tray 盤Automated Line Trays
高精度尺寸控制,專為配合客戶廠內的自動化機械手臂與組裝設備設計,具備同向堆疊定位功能。 Precision dimensions tailored for robotic arms and automated pick-and-place manufacturing systems.
精密零件保護蓋Protective Covers for Precision Parts
用於烤漆、電鍍、陽極或精密加工後的零件表面防塵、防刮與防撞保護。 Provides dustproof, scratch-resistant, and impact protection for painted, plated, or anodized parts.
插式泡殼 / 對翻盒Slot-in Blisters / Turnover Trays
插式設計適用於薄片狀產品(如玻璃或 PCB 板);對翻盒則專為製程中與相對應治具快速翻轉轉移產品而設計。 Slot-in designs for thin substrate glass or PCBs; turnover trays for quick flipping and transferring of workpieces.
二、 賣場零售展示包裝類2. Retail Display Packaging
此類包裝注重產品保護與賣相,常具備吊掛孔(蝴蝶洞/圓洞)以供賣場展示: Enhances shelf presentation while ensuring security, featuring hang holes (sombrero / round punch) for displays:
| 包裝類型Packaging Type | 結構與封口方式Structure & Sealing Method | 典型應用與特色Typical Applications & Features |
|---|---|---|
| 對折盒 / 三折盒 / 雙面盒Clamshell / Tri-fold Packaging | 可摺疊,使用卡扣、釘書機或高週波封口,上方打吊掛孔。Foldable, button-latched, stapled, or high-frequency sealed with hang holes. | 五金工具、消費性產品賣場吊掛展示。Hardware, tools, and consumer products hanging display. |
| 熱封類 / 雙泡殼 / 蚌殼Heat-Seal / Double Blister | 塑膠與塑膠或塑膠與紙卡透過熱封機/高週波機相互黏合,需工具剪開。Plastic-to-plastic or plastic-to-card sealing via heat press or high-frequency. | 高防盜性需求商品、高質感零售產品。Anti-theft required goods, premium retail products. |
| 插卡泡殼 / 折邊泡殼Slide Card Blister / Folded-edge Blister | 將泡殼 2 至 4 邊折彎 180 度,塞入印刷紙卡後以膠帶或釘書機固定。2 to 4 edges folded 180 degrees to slide in printed backing cards. | 可輕鬆更換紙卡資訊,適合各式消費品包裝。Easy to switch card info; cost-effective consumer packaging. |
| 浪板 / 展示盒 / 底蓋盒Base & Lid Box / Display Inserts | 放入盒內或使用底蓋完整包覆。Inserts fitted inside outer boxes or covered by lid/base sets. | 展示架展示、高檔精緻禮品盒。Store displays, high-end gift box inserts. |
| 植絨泡殼Flocked Blister Tray | 泡殼表面植上一層絨布,質感典雅高級。Velvet-coated plastic surface providing an elegant texture. | 珠寶首飾、昂貴禮品與高階儀器內襯。Jewelry, luxury gift boxes, precision instrument linings. |
| 手工折盒 (刀模折盒)Clear Plastic Folding Box | 不經真空成型,直接以板材經刀模裁切、壓線折彎、超音波熔接或膠合。Die-cut and creased sheet folding, ultrasonic or glued assembly. | 透明外包裝盒、方形透明塑膠盒。Transparent gift boxes, square plastic folding boxes. |
漢益產品圖庫與展示Product Gallery & Showroom
以下為漢益塑膠生產之各類真空成型盒、Tray盤、泡殼與模具治具實品照片。您可點擊分類按鈕快速篩選: Explore photos of our custom thermoformed trays, blisters, clamshells, and tooling molds. Click categories to filter:
真空成型原理與技術解析Thermoforming Process & Mold Engineering
真空成型原理Thermoforming Process Principle
真空成型係將熱塑性塑膠板材或卷料加熱軟化後,將模具與材料間抽真空,利用大氣壓力使材料緊密服貼於模具表面,隨後經由風冷或水冷冷卻定型,最後吹氣脫模,即完成初步成型。 Thermoforming involves heating a thermoplastic sheet until pliable, then drawing a vacuum between the sheet and the mold so atmospheric pressure forces the sheet onto the mold surface. Once cooled by air or water, air is blown to release the finished part.
成型後需進行後加工及裁切,常見如:沖床沖壓(適用於立體造型邊緣)、雷射刀模沖切(裁切平面外框與蝴蝶洞)、熱封/高週波黏合、網版印刷與折邊加工。 Post-processing options include hydraulic press trimming, steel rule die cutting, heat/high-frequency sealing, silk-screen printing, and edge folding.
真空成型特性說明Technical Characteristics
- 厚度變化Thickness Variation: 材料經拉伸後,各處厚度不均勻,拉伸高度越高之處壁厚越薄,最大厚度不超過原始板材厚度。 Sheet stretching causes non-uniform wall thickness; deeper draws result in thinner walls.
- 轉角 R 角Corner Radius (R-Corner): 受到材料覆蓋與拉伸限制,造型轉折處必然呈現 R 角,無法做到極致尖角。 Material stretch constraints necessitate rounded corners rather than sharp 90-degree angles.
- 開發成本優勢Cost-Effective Tooling: 相較於射出成型模具,真空成型模具開發費用極低,特別適合中大量及客製化生產。 Tooling costs are significantly lower than injection molds, making it ideal for medium-to-large custom runs.
常用塑膠材質特性比較表Plastic Material Comparison Table
| 材質名稱Material | 回收編號RIC Code | 耐溫極限Temp Limit | 特點與高週波適性Features & Sealing | 主要應用領域Primary Applications |
|---|---|---|---|---|
| PET | 1 | 60°C | 高透明。高週波需選用 PETG。具備食品、抗靜電、導電、醫療等級。High transparency. Food grade, ESD anti-static, conductive, medical grades available. | 電子 Tray、食品盒、醫療包裝、賣場雙泡殼(逐步取代 PVC)、五金零件包裝、折邊泡殼、高週波泡殼。Electronics trays, food boxes, medical packaging, clamshells, hardware packaging. |
| PVC | 3 | 60°C | 高透明,可直接高週波。目前使用量漸減,多改由 PET 取代。High clarity, excellent high-frequency sealing. Gradually replaced by PET. | 五金零件包裝、折邊泡殼、高週波泡殼。Hardware parts packaging, slide blisters, high-frequency sealed blisters. |
| PP | 5 | 120°C | 乳白色(可調色),耐高溫可微波。可做抗靜電/導電等級。Translucent/colored, microwaveable, high heat resistance. ESD options available. | 食品容器、需高溫殺菌或耐熱之零件包裝盤。Food containers, autoclavable medical trays, heat-resistant component trays. |
| PS | 6 | 80°C | 常用黑色(可調色)。廣泛應用於工具五金及電子抗靜電與導電材料。Commonly black. Widely used for electronic ESD anti-static and conductive trays. | 電子產業零件 Tray 盤、自動化工作盤、工具內襯。Electronic component trays, automated assembly trays, tool box inserts. |
| ABS | - | 85°C | 特性與 PS 相近,但韌性與耐衝擊強度更強。支援防火等級與 ESD。High impact resistance and toughness compared to PS. Flame-retardant and ESD options. | 高強度電子周轉盤。Heavy-duty industrial transport trays, automotive parts carriers. |
真空成型模具製造工藝Mold Tooling Technologies
CNC 精密切削鋁模CNC Machined Aluminum Molds
直接採用一整塊高品質鋁合金原料,透過 CNC 數值控制铣床直接切削成型。優點為尺寸精度極高、表面光滑、風路設計精細,適合高精度的電子 Tray 盤與醫療包裝模具。 Directly carved from solid high-grade aluminum blocks via CNC milling. Provides superior dimensional accuracy, smooth surface finish, and optimized vacuum venting for precision electronics and medical trays.
翻砂鑄造鋁模Cast Aluminum Molds
先以木材、代木、石膏或電木製作原型模型,再進行翻砂鑄造成鋁模,最後經過拋光與建立風路。適合成本控管、造型較大或一般賣場包裝模具。 Created by sand casting aluminum from wood or tooling board patterns, followed by hand polishing and vent hole drilling. Cost-effective for large retail blisters.
聯絡漢益塑膠實業Contact Han Yih Plastics
如果您有任何真空成型產品(防靜電/導電 Tray 盤、雙泡殼、真空包裝)、塑膠射出加工、精密模具與治具開發的需求,歡迎透過以下方式與我們聯絡,我們將由專人竭誠為您服務。 For inquiries regarding thermoformed packaging (ESD trays, clamshells, blisters), plastic injection molding, or custom mold & fixture development, please feel free to reach out.
公司聯絡資訊Contact Details
漢益塑膠實業股份有限公司
Han Yih Plastics Co., Ltd.
📍 廠區地址:Address: 428 台中市大雅區神林路一段234巷1號No. 1, Ln. 234, Sec. 1, Shenlin Rd., Daya Dist., Taichung City 428, Taiwan
📞 聯絡電話:Phone: +886-4-25663216
📠 傳真號碼:Fax: +886-4-25685835
✉️ 電子郵件:Email: [email protected]
在 Google 地圖上開啟Open in Google Maps